Instapak® Foam-in-Bag Packaging
Foam-in-Bag Process
Foam-in-Bag:
Foam-filled bags can be created in a variety of sizes to be used for void fill, cushinoning, blocking and bracing and molded cushions.
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With the touch of a button, the operator selects the proper bag length and amount of Instapak® foam.

The operator places the foam-filled bag into the carton andnestles the products onto the expanding cushion.

A second foam-filled bag is placed on top of the product, and the carton flaps are closed.

The foam-filled bag expands around the product and againstthe carton to form a top cushion.
Foam-in-Bag Molding:
Custom-designed cushions that provide optimum protection are produced quickly and easily using any one of our Instapak® foam-in-bag molding systems.
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With the touch of a button, the system quickly dispenses an Instapak® foam-filled bag.

When placed into the mold enclosure, an on-board vacuum draws the foam-filled bag into the cavity.

Aided by a built-in injection system, the operator removes the finished cushion from the mold cavity where it has been allowed to fully expand.

In less than a minute, a cost-effective engineered packaging cushion is ready to protect your product during shipping and handling.


